
Light Weight 35KHz Ultrasonic Riveting Welding Machine for Robotic
Motor Industry
The use of ultrasonic technology can replace past production of
flux, adhesives, buckles or other mechanical fixation, thereby
improving the production efficiency and reduce costs. Thus, the
ultrasonic welding machine is suitable for auto mudguard welding.
Specifications:
Model | HS-40 | HS-35 | HS-30 | HS-28 | HS-20 |
Frequency | 40khz | 35khz | 30khz | 28khz | 20khz |
Power | 500W | 500~800w | 500~800w | 500~800w | 500~1000w |
Horn | ≤10mm | ≤10mm | ≤10mm | ≤12mm | ≤1m |
Housing Diameter | 44mm | 44mm | 44mm | 44mm | 64mm |
Weight of welder | 1.0kg | 1.0kg | 1.0kg | 1.0kg | 1.5kg |
Digital generator | ● | ● | ● | ● | ● |
Analog generator | ● | ● | ● | ● | ● |
Advantages and Disadvantages of Ultrasonic in Welding of Mudguard.
Advantages:
1. application in riveting, forming and welding
2. light weight, easy to take, easy to operate (handheld)
3. Equipped with welding timer
4. Easty to set time welding
5. Equipped with an overload protection circuit( Voltage, current,
phase, temperature, output)
6. FET power output
7. Automatic resonance
8. Maintain the amplitude function automatically
9. Starting: achieving maximum power with 105msec
Disadvantages:
Limitation of measure, shape and material.(ultrasonic welding for
PP, PC, ABS, PA, PS, AMMA plastic).
Condition of Ultrasonic Welding:
Ultrasonic automotive plastics as the condition of ultrasonic welding, the most important is the time to apply welding energy (vibration, welding time) length and pressure, of course, other conditions are also very important. Welding temperature ultrasonic welding material viscosity flow temperature. Otherwise the material will not melt.
The welding time varies depending on the material and the shape of the product. The welding time of some molded articles is only 0.2 seconds. Over time will cause excessive welding and produce a lot of flash and bubble, resulting in poor airtight, must pay attention. Cooling (holding) time For crystalline plastic, if the temperature below the melting point, the connection will be solidified, usually the pressure time is maintained between 0.1-0.2 seconds. AMMA plastic).
Ultrasonic welding: ultrasonic vibration with ultrasonic welding mould, the
ultrasonic welding energy conduction to the plastic surface,
resulting in local temperature, so that the plastic surface
melting. Under the pressure of the ultrasonic hand, so to weld
plastic, beautiful, strong effect.
Ultrasonic implants: the nut screws or other metal into plastic work piece. Ultrasonic
energy through the ultrasound machine will be transmitted to the
metal. The high-speed vibration and heat, the pressure in the
ultrasound machine to make metal objects embedded directly into the
plastic inside.
Ultrasonic riveting: the nature of metal and plastic or two different plastic bonding
together, can make use of ultrasonic riveting machine, so that the
weldment hard brittle, beautiful, strong.
Principle of Amplifying
They can amplify the amplitude at a particular ratio step by step.
For example, the transducer amplitude is 6mm, the booster can
amplify it triply to 18mm, and then the horn can make it to 36mm.
However, the work life of horn would be shortened with the
amplification of amplitude. The required amplitude differs with the
welding material.
Light Weight 35KHz Ultrasonic Riveting Welding Machine for Robotic Motor Industry
Hangzhou Altrasonic Technology Co., Ltd
Hangzhou Altrasonic Technology Co., Ltd
Located in Hangzhou, China, was found in 2010. Altrasonic has many years' experiences in the business of industrial ultrasonic components and ultrasonic devices in China. We use this experience and experise to provide only the best ultrasonic devices and components based on the competitive price.
Altrasonic equipment focused on the r&d of high power
ultrasound applications, Altrasonic has absolute leading
core technology, the most stable and mature manufacturing
technology, rich experience, can provide direct
ultrasonic application scheme demonstrate, structure design, system
configuration and related parts production.
Altrasonic equipment cooperated with the key graphene
manufacturers, applied the ultrasound equipment in
graphene preparation process of industrialization firstly, and make
the ultrasonic be a good supporting to the large-scale preparation
of the high quality and low cost graphene materials.
Our company mission:Ultrasonic Technology makes life easier.
WHY CHOOSE ALTRASONIC ?
• OVERSEA SERVICE TEAM. We now have agents in India, Austrilia, Indonesia, Singapore, Türkiye, Malaysia, Germany, and other country still being
discussing.
• Innovation. Altrasonic R&D and marketing staffs to constantly explore
new applications in the field of ultrasound, and the
importance of team spirit of cooperation.
• Half the price, double the value. Every product reach you have been test in our company three times,
and with 72 hours continous working, to confirm it is
well before you get it. Also we always learn from foreign company,
to
upgrade our products.
• Good components. Ceramic mainly imported from German, and using the superior
quality aluminum, titanium raw materials.
• Individual Customize. We can customize products according to your requirements, Also
supply OEM service.
Customize ultrasonic solution for different applications.